JetZero’s Blended Wing Body Aircraft: Revolutionizing Military Aviation with RTX Collaboration

BLOGS

3/23/20254 min read

In a groundbreaking move for aerospace innovation, JetZero, a California-based startup, is poised to redefine the future of military and commercial aviation with its blended wing body (BWB) aircraft design. On March 6, 2025, RTX, a global aerospace and defense leader, announced a trio of agreements with JetZero to supply critical systems for the company’s full-scale demonstrator aircraft. Pratt & Whitney, an RTX business, will integrate its PW2040 engine and auxiliary power unit (APU), while Collins Aerospace, another RTX division, will provide the nacelle and propulsion mounting structure. This collaboration marks a significant step toward realizing JetZero’s ambitious goal of achieving a 50% reduction in fuel burn—a feature with profound implications for military applications. With test flights slated for 2027, JetZero’s partnership with RTX and its prior backing from the U.S. Air Force signal a promising trajectory for military aviation advancements.

JetZero’s Blended Wing Body Concept: A Military Game-Changer

JetZero’s BWB design departs from traditional tube-and-wing aircraft, merging the wings and fuselage into a single, aerodynamically efficient structure. According to JetZero’s website (www.jetzero.aero), this configuration promises up to 50% lower fuel consumption compared to conventional airliners, a claim rooted in the design’s enhanced lift-to-drag ratio. For military applications, this efficiency translates into extended range, increased endurance, and reduced logistical demands—critical factors for missions ranging from cargo transport to aerial refueling.

The RTX news release highlights JetZero’s potential to serve military needs, noting that the demonstrator’s technologies could benefit “cargo transports and military aircraft, including a potential future aerial refueling tanker.” The U.S. Air Force has already recognized this potential, awarding JetZero a $235 million contract in 2023 to develop and test a full-scale demonstrator by the first quarter of 2027. This funding underscores the military’s interest in leveraging the BWB’s efficiency for operational superiority, particularly in an era where fuel costs and sustainability are growing concerns even within defense budgets.

RTX’s Role: Proven Technology Meets Innovative Design

RTX’s involvement brings a wealth of established aerospace expertise to JetZero’s vision. Pratt & Whitney’s PW2040 engine, part of the PW2000 family, delivers between 37,000 and 43,000 pounds of thrust and has a proven track record powering the Boeing 757 and its military derivative, the C-17 Globemaster III. Its integration into the BWB demonstrator ensures reliable propulsion tailored to military-grade performance requirements. Additionally, Pratt & Whitney Canada will supply the APS3200 APU, a system with nearly 3,800 units certified across various aircraft, enhancing the demonstrator’s power efficiency with advanced manufacturing techniques like composites.

Collins Aerospace, meanwhile, will design and build the nacelle structures—including the inlet, fan cowl, fan duct, fairings, and engine support structure. With experience crafting nacelles for major platforms like the Boeing 787 and Airbus A350, Collins brings precision engineering to the BWB’s propulsion system, ensuring seamless integration with military operational demands. Juan de Bedout, RTX’s Chief Technology Officer, emphasized this synergy: “The aviation industry is focused on efforts to reduce operational costs by improving fuel efficiency, and RTX has an extensive portfolio of technologies to help companies like JetZero do just that.”

Military Applications: From Tankers to Transports

The military potential of JetZero’s BWB extends across multiple domains. One of the most compelling prospects is its application as an aerial refueling tanker. Current tankers, such as the KC-135 Stratotanker and KC-46 Pegasus, rely on aging or less fuel-efficient designs. A BWB tanker could loiter longer in contested airspace, refuel more aircraft per sortie, and reduce the number of refueling assets needed—enhancing force projection while cutting costs. The 50% fuel savings could also decrease reliance on forward-deployed fuel depots, a logistical vulnerability in modern conflicts.

Beyond tankers, the BWB’s spacious interior—enabled by its wide, blended fuselage—offers advantages for cargo and troop transport. JetZero’s website envisions the design accommodating commercial passengers, but this adaptability could easily translate to military use, carrying heavy equipment, personnel, or even modular command-and-control suites. The U.S. Air Force’s interest suggests applications in strategic airlift, potentially complementing or replacing platforms like the C-17 or C-130 Hercules with a more efficient alternative.

Future Prospects: Sustainability and Scalability

Looking ahead, JetZero’s BWB aligns with broader military trends toward sustainability and operational flexibility. The aircraft’s ability to operate with 100% sustainable aviation fuel (SAF) or zero-carbon hydrogen fuel, as noted on their website, positions it as a forward-thinking solution for a defense sector increasingly pressured to reduce its environmental footprint. While SAF integration is already feasible with the PW2040 engine, hydrogen propulsion remains a longer-term prospect requiring further development—yet it hints at JetZero’s scalability for future military needs.

The 2027 test flight will be a pivotal milestone. Success could accelerate adoption by military branches, particularly if the demonstrator validates claims of fuel efficiency and payload capacity. Partnerships with industry giants like RTX and operational insights from collaborators like Delta Air Lines (announced separately in March 2025) will refine the design for both military and commercial use, potentially lowering production costs through economies of scale. For the military, this could mean a new class of aircraft entering service by the 2030s, reshaping air mobility and combat support.

Verified Progress and Challenges Ahead

JetZero’s military prospects are grounded in verified developments. The U.S. Air Force contract, RTX agreements, and the planned 2027 test flight provide concrete evidence of momentum. RTX’s commitment, as detailed in the March 6, 2025, news release, ensures that the demonstrator will incorporate battle-tested components, reducing technical risk. JetZero’s leadership, including COO Dan da Silva, views these partnerships as “meaningful milestones” toward demonstration and deployment.

However, challenges remain. The BWB concept, while not new—think of the B-2 Spirit stealth bomber—has yet to scale to widespread military or commercial use. Integrating such a radical design into existing infrastructure, from hangars to runways, will require adaptation. Moreover, while the PW2040 is a mature engine, optimizing it for the BWB’s unique aerodynamics could uncover unforeseen hurdles. The military’s stringent reliability and survivability standards will also demand rigorous testing beyond the 2027 demonstrator phase.

Conclusion: A Strategic Leap Forward

JetZero’s collaboration with RTX’s Pratt & Whitney and Collins Aerospace positions its BWB aircraft as a transformative contender in military aviation. With a focus on fuel efficiency, extended range, and versatile applications—from tankers to transports—the design addresses pressing operational needs while aligning with future sustainability goals. Backed by the U.S. Air Force and RTX’s proven technology, JetZero’s path to 2027 and beyond holds promise for redefining military airpower. As testing progresses, the aerospace community will watch closely to see if this blended wing body can soar to meet its ambitious potential.